OSAR
Innovation
and Quality
OSAR has been a highly innovative leader in the field of precision hot forging since 1957.
With firm foundations in robust technical and industrial experience, the company produces pre-bored components with cold-calibrated surfaces, and very tight tolerances.
OUR METHODS
The Production Process
We plan all phases of the production process to ensure that the product fully satisfies our client’s specific requirements..
Equipment Planning & Design
We make presses and tools using FEM (Finite Element Method) simulation software for pressing and CAD/CAM.
Equipment Manufacturing
We produce all our own equipment entirely in-house using CNC milling and CNC and electroerosive lathes.
Billet Cutting
We cut the steel before forging it to produce billets of suitable weight in preparation for the next production step.
Hot Pressing
Components are hot-pressed on 8 automated production lines fitted with loaders, ovens and presses which transform steel billets into non-machined parts ready for processing.
Cold Calibration
6 semi-automatic lines carry out cold calibration which produces parts with tolerances close to those of the finished components.
Mechanical Processing
Turning and milling of the components satisfies finished product tolerance requests. This is carried out at 25 turning stations and 5 milling stations across 17 automated production islands.
Quality
QUALITY CONTROL
We monitor our production processes through continuous system, product and component checks thereby ensuring that our clients’ requirements are fully respected.
BUSINESS MANAGEMENT SYSTEM
OSAR employs a BMS that has been certified for more than 25 years. This system manages all our manufacturing processes and ensures operational excellence, technological progress and the involvement and motivation our team of people.
SUSTAINABILITY
We strive to reduce the impact of our company by carefully assessing environmental factors.
Osar is certified IATF 16949, ISO 9001:2015 e ISO 14001:2015
